Welcome to
Sigma MelleableWhere craftsmanship meets innovation in the world of metal casting…About UsContributing to a cleaner, greener future.Where craftsmanship meets innovation in the world of metal casting…About Us Embarking on a journey fueled by excellenceWhere craftsmanship meets innovation in the world of metal casting…About UsState-of-the-Art Quality AssuranceWhere craftsmanship meets innovation in the world of metal casting…About Us
WHO WE ARE
About Sigma Melleable
Welcome to Sigma, where craftsmanship meets innovation in the world of metal casting. With a rich history and a commitment to excellence, we are a leading foundry dedicated to delivering top-quality metal products that meet the diverse needs of our clients.
35 Years Of Experience
35 Years of Innovative Solutions for Our Valued Clients.
Quality Assurance
Rigorous Selection and Control for Excellence in Every Product.
15
+
Years
Experience
Sigma Melleable
Sigma Deliverables
Value For
Money
Shorter Development
Cycle
Delivery – On Time,
Every Time
Process
Excellence
Customer
Focus
Sustainability For
A Better Tomorrow
Professional & Dedicated
Team
Strong Technical
Capabilities
Sigma Melleable
Our Infrastructure
Sand Plant
Our Sand Plant is equipped with sand multi-controller (SMC) which regulates and monitors the process in a sand mixture.
Moulding Facility
SINTO JAPAN FBO N – III Horizontal Parting Flaskless Molding Machine FBO Single station type in which all molding sequences are carried out at a single work station.
ARPA 450 & 900
Simultaneous Jolt Squeeze Moulding Machine High frequency, low amplitude jolting with high dynamic squeeze force for uniform and rigid moulds.
Sand Core Shop
MAKE WELL Fully automatic cold shooter (25 Lt, 15 Lt, 10 Lt, 5 Lt Capacity) with blowing time varying between 30 Second and 2 minutes with one ton per hour sand mixture.
Melting
30 MT Per Day Melting Capacity. Dual track induction furnace 500 kg/hr – 2 Nos. & 750 kg/hr – 2 Nos. Tight chemistry control with complete traceability Customized software and control for efficient energy management.
Machine Shop
Modern & advance machine shop with setup of CNC, VMC and VTL machines, operating in a true Lean and energy efficient environment.
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Industries we serve
Applications
As a major supplier to OEM & Tier-I Suppliers, we manufacture machined castings for a wide range of applications
Motors
We are one of the established names of the industry engaged in manufacturing and supplying Motor Body Casting.
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Pumps
Our Pump Spares Parts is manufactured from optimum quality materials that ensure high durability and strength.
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Gear Box
Precision Cast Iron Gear Box: High-grade Metals for Enhanced Durability and Strength.
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Pipe Fitting
Sigma Melleable specialises in producing various custom pipe fittings with our iron casting and machining capabilities.
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Valve Industries
Sigma Malleable: A Leading Name in Valve Body Casting, Combining Quality with Affordability.
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Air Compressor
Sigma Melleable is a reputed and recognized firm of Air Compressor Castings in India.
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Three Wheeler
Specializing in three-wheeler parts casting, Sigma Melleable utilizes metallurgical processes to ensure the durability and precision of components.
Tractor & Farm Equipment
Sigma Melleable specializes in casting components for agricultural machinery, employing metallurgical processes to ensure the durability and performance of the produced parts.
Earth Moving
Sigma Melleable specializes in casting robust components for heavy-duty equipment used in construction and excavation projects.
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GET TO KNOW SIGMA MELLEABLE
DO YOU HAVE ANY QUESTION? FEEL FREE TO CONTACT US.
CONATCT US
OUR IMPACT
Performance Metrics Unleashed
80
%
QUALITY ASSURANCE
80
%
CUSTOMER SATISFACTION
80
%
ON-TIME DELIVERY
CERTIFICATION
We’re
Any Where In The
World
Production Capabilities
Quality & Eco-focused Production
Associate Network
20+ Partners – United for Customer Excellence
Global Presence
Spanning the Globe with Excellence and Innovation
Worldwide Operations
68+ Countries – Local Expertise on a Global Scale
FAQ
Concise answers to commonly asked questions
Sand casting emerges as a competitive choice for manufacturing larger parts with complex shapes or diverse material requirements. Its straightforward mold manufacturing process lends itself well to small batch production and rapid prototyping. Furthermore, the adaptability of sand casting allows for its application across a spectrum of metal alloys, enhancing its versatility as a casting method.
How can sand casting manufacturers address internal voids and pores in their parts?
Addressing internal voids and pores is a common challenge in sand casting. To mitigate these issues, steps are typically taken, including enhancing the venting performance of the sand mold, regulating the temperature and fluidity of the liquid metal, and employing suitable pouring techniques. Quality control measures involve non-destructive testing of castings to identify potential internal defects.
To what extent does the sand casting process align with environmentally friendly practices?
The sand casting process is widely recognized as an environmentally friendly casting method, and Sigma exemplifies this commitment by utilizing renewable sand material for molds, advocating for multiple reuses. Additionally, the active involvement in recycling and reprocessing of discarded sand molds reflects Sigma’s dedication to sustainability. However, environmental considerations persist for sand casting manufacturers, particularly in waste and wastewater treatment. Sigma remains steadfast in its commitment to minimizing environmental impact through continuous initiatives.
Which materials are compatible with the sand casting process in a foundry?
Sand casting foundries are versatile and can cast a wide range of materials. Some common materials that can be cast in sand casting foundries include:
- Gray Iron: A widely used material known for its strength and durability.
- Ductile Iron (Nodular Iron): Offers high strength and ductility, making it suitable for various applications.
- Steel: Sand casting can accommodate different types of steel, providing flexibility for diverse applications.
- Aluminum: Widely cast in sand foundries due to its lightweight nature and corrosion resistance.
- Brass: A copper-zinc alloy known for its corrosion resistance and attractive appearance.
- Bronze: An alloy of copper and tin, chosen for its strength, corrosion resistance, and aesthetic qualities.
- Copper: Often used in sand casting for its excellent thermal and electrical conductivity.
- Magnesium: Lightweight and with a good strength-to-weight ratio, used in specific applications.
It’s important to note that the suitability of a material for sand casting depends on factors such as the casting process, the intricacy of the part, and the desired properties of the final product. Consultation with the specific foundry is crucial to determine the best material for a particular application.
What are the critical considerations in the engineering design of the sand casting process?
Designing a sand casting project involves careful consideration of various factors, including part geometry, material selection, mold design, cooling system design, and pouring and venting techniques. Engineers strategically optimize these elements to achieve optimal casting results, prioritizing factors such as dimensional accuracy, surface quality, and material performance.
CONTACT US
Get In Touch
Phone Number
+91 99093 80133
Email
info@sigmamelleable.com
Office Location
Vavdi survey,Plot no-12, Yamuna Ind. Area, B/H Poonam Dumper, Gondal Road Highway, Rajkot – 360003 (Gujarat) India.
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